Software & SaaS Case Study

Apex ERP Manufacturing System

Custom enterprise ERP software for factory production planning, raw material inventory, and bill-of-materials.

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Project Specifications

Client

Apex Industrial Manufacturing

Industry

Manufacturing & Industrial

Duration

10 Weeks

Completed

January 2024

Tech Stack
PHP 8+ Laravel PostgreSQL Docker Bootstrap 5
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The Challenge

Apex Factory was tracking 15,000 raw material parts manually on spreadsheets, leading to production delays and stock shortages.

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Our Solution

WebZap engineered a bespoke web-based ERP system with barcode scanning, automated purchase order triggers, and machine downtime tracking.

Key Features Implemented

Specific technical features built into this application.

01

Bill of Materials (BOM) Engine

Calculates exact raw material cost and quantity required for finished assemblies.

02

Barcode Inventory Scanner

Scan warehouse items using tablets to update real-time stock balances.

03

Automated Reorder Trigger

Dispatches PO requests to suppliers when stock falls below safety threshold.

04

Machine OEE Analytics

Monitor factory line efficiency, cycle times, and scheduled maintenance.

Key Performance Indicators

Quantifiable results achieved post-launch.

-85%
Stock-out Production Delays
15,000+
Inventory SKUs Tracked
100%
Inventory Audit Accuracy
“

WebZap custom ERP system transformed our factory operations. We reduced raw material wastage by over 30%.

Gopichand Nambiar
Factory Operations Head, Apex
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